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Complete disassembly of cable production process from copper wire to finished product

2025-04-08 18:41:07
Complete disassembly of cable production process from copper wire to finished product

Consider a future without wires. No charging your tablet, no watching TV and no surfing the internet. Cables play a significant role in our lives. Ever wonder how cables are manufactured from beginning to end? Lets take a look at the process of how cables are manufactured, from copper wire to the final product.

How to Make Cables: A Step-By-Step Guide

There are a lot of steps to making cables, which is a really cool process. Jiacheng is proud to produce the superior cable machinery our customers require. The cable makes are basically made of copper wire, which is the fundamental material for making cable.

How We Make Our Cables?

First we bring copper wire, then many processes are done and it becomes cable. We verify that the copper wire is good quality first. Then we cover it with an insulator to protect it. We then twist the insulated wire together with other wires to comprise the core of the cable using our Cable Manufacturing Machines.

The Secrets of Making Cables

We wrap a protective sheath around the core of the cable after we create it. This is important for protecting the high-tensile strength of the cable. The material used for the sheath could be PVC or nylon. Next we will test the cable to the Testing Machine to ensure it is safe and functions properly. Next, we trimmed the cable to the desired length and attached connectors on either side so that it can connect to other devices.

How Cables are Made: It’s Complicated

Surprisingly, making cables may look easy, but it ensures that the cables require meticulous work. Every process is crucial to ensure the end product is of good quality. Every part of the process, from selecting the materials to testing the finished cable is scrutinized to ensure excellence. Dispose of silly crimp layer and shields.

How Copper Turns Into High-Quality Cables?

Wires made of copper are vital to cables as they carry a charge. At Jiacheng our copper wires are highly maintained products. After that the copper wire is transformed into a cable and it is then tested for it to be able to withstand everyday use. Not only are our cables tough and dependable, and built to last, but our customers know they can count on us to provide them a quality product.