EN
Waste rate is a very significant problem in the wire extrusion production. It may be expensive, and you may have materials leftover. But don't worry! But there are methods to lower scrap rate and more efficiently produce. The following are suggestions on how to do this with Jiacheng Extruder Machine.
Implement Proper Material Handling Techniques
Another is to be able to handle the material well during production, such as in wire extrusion. That’s being mindful about moving materials around from one site to another. It is essential to preserve materials correctly to prevent them from being spoiled. Jiacheng ensures materials are always stored properly and used with care. This Auxiliary Series Machine reduces probability of materials becoming waste and scrap.
Regular Maintenance of Equipment
Yet another effective approach to minimize the scrap rate is by properly maintained tooling. Poorly maintained machines can make materials get stuck or damaged, resulting in even more scrap. Jiacheng never wears out their cable machinery or lets them fall into disrepair. Periodic maintenance is performed to avoid breakdown and keep the production line working. This means that less material will be wasted and that you’re processing materials in the most efficient manner.
Employee Training and Monitoring
It is also essential to train workers in how to operate the gear properly. Good training can prevent the sorts of errors that contribute to scrap. Jiacheng offers training to their employees to let them know how to use the machines correctly and how to maintain them. You also have to police the employees to ensure that you’re following the proper procedures. Jiacheng can minimize error which causes scrap, by training and monitoring workers which operate at the machines.
Control in all Stages of Production
Quality control inspection is an important factor in the reduction of disposal rate. For example, by inspecting materials at different points in the production process, defects or issues can be identified and resolved sooner. Quality control from the material to the product being put on store shelf, is the best choice for you. This prevents defective products from being fabricated and becoming scrap. As a result, Jiacheng minimizes waste and maintains excellent quality to enhance the level of productivity.
Analyzing and Improving Production Processes
Finally, analysis and improvement of the production lines can minimize scrap rate. By monitoring the process of production and knowing when to make adjustments, Jiacheng is able to streamline the workflow and reduce waste. This could include modification of equipment, altering settings, or simply mighty work more productively. Jiacheng is always analyzing their workflows for ways to improve and lower their scrap rate. Through constant improvements, Jiacheng will be abel to increase it's productivity and to decrease the amount of scrap produced.